This same idea i decided to take to sheet metal when using the scissor shears.
Cutting sheet metal straight line.
Even so your cut will probably be a little ragged.
It cuts metal almost as easily as a scissors cuts paper.
A quality jigsaw and the correct metal cutting blade will make short work of sheet metal cuts.
Shaving is a secondary process that can be used to improve edges of cuts that have already been made.
Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.
Even in properly cut metal the fracture zone will be angled and rough.
Edge surfaces of cut sheet metal are not typically smooth and straight.
Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.
In sheet metal cutting the lower the clearance value the higher the edge s quality.
And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel.
If you ve got a lot of straight cutting to do buy tin snips like the one shown in photo 4.
This way you can simply press the edge of the torch cup against the straight edge and slowly make a straight cut.
As you cut one side of the sheet metal will ride up and over the.
For thin sheets of metal you can use tin snips to cut through it.
To cut straight lines use an electric saw.
Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line.
If you need a straight cut clamp a straight edge to the sheet to act as a guide for the jigsaw footplate.
And the long blades make it easy to cut straight and leave a smooth edge.
Then create a pilot hole within the penciled circle.
