These problems are common for those of us who don t work with sheet metal every day.
Cutting aluminum sheet metal.
Cutting sheet metal with snips can be tricky and frustrating.
Hot metal chips will fly everywhere.
Bench and power tools for cutting aluminum sheet metal bench mounted tools such as shears or band saws cut aluminum sheet relatively slowly and with varying amounts of accuracy.
Cut metal with your circular saw.
With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Dicfeos double head metal sheet nibbler cutter with circle cutting accessories drill attachment with wrench and parts maximum 14 gauge steel 4 3 out of 5 stars 321 35 99 35.
How to cut aluminum sheet metal hand tools.
Cutting straight lines with an electric saw.
Wax your saw blade before cutting sheet metal.
Choose between red blue or yellow snips based on the cut direction.
These tools are good for cutting soft sheet metals such as tin aluminum and brass.
How to cut sheet metal method 1 of 4.
Thick using a ferrous metal cutting blade.
In our test it cut through rebar like a hot knife through butter.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
Making detailed cuts with.
20 100 cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line.
For a reference on gauge thickness see our gauge chart.
Using tin snips for thin sheets.
It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.
100 1000 bench mounted shears are able to cut through relatively thick sheets of aluminum though.
You can cut mild steel up to about 3 8 in.
This weakens the aluminium and creates a fracture line.
An air powered sheet metal nibbler or a nibbler head attached to a power drill can cut through galvanized corrugated aluminum sheet as well as flat sheet up to 16 gauge.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
The edges are sharp the cutoffs are stiff and get in the way the snips bind or you just can t seem to negotiate the curve.
You probably wont find snips which are capable of cutting above 18 gauge mild steel.
